Maintenance and maintenance of aluminum alloy die casting processing mold

Maintenance and maintenance of aluminum alloy die casting processing mold

Die casting mold is one of the three essential factors in the production of aluminum alloy die casting. The quality of die use directly affects the life life, production efficiency and product quality, which are related to the cost of die casting. For the die casting workshop, good maintenance and maintenance of the mold is a strong guarantee for the smooth normal production, is conducive to the stability of product quality, to a large extent to reduce the intangible production cost, so as to improve the production efficiency. According to the problems encountered in the actual production, we discuss how to do the maintenance of the mold better.

First of all: establish the mold files, and get ready

1. That is, to establish a complete set of use records for each set of molds when entering the factory, which is an important basis to ensure the future maintenance and maintenance. Each one should be done carefully and clearly, including the daily production mold.

2. as a mold management personnel, mold since the factory, the structure of each part of the mold accessories must be detailed in the mold file, and according to the need, the mold vulnerable part listed, prepare accessories, such as rod, core, such as ~~ set up the minimum inventory of vulnerable spare parts, so as not to delay production due to insufficient preparation. Because there are many such lessons in the company, to be prepared to be free. If you do not prepare spare parts and delay production, the cost of die-casting enterprises is very large, time, manpower, insulation furnace electricity (or liquefied gas) are not small numbers, the most important is to delay production, delayed delivery loss will be greater!

3. It is necessary to carve permanent marks on the mold itself while making the resume card, which is easy to distinguish. So that as long as not stupid people will not cause the farce of the wrong mold.

4. If there is a mold with a cylinder pump, add a quick replacement joint as soon as possible, otherwise the money wasted by the oil leaked from the cylinder is enough to pay several employees a month, and you can also use the money saved to improve the food for the employees. This also greatly reduces the time of die-casting operators loading and unloading molds, one stone with one stone. Remember to buy some good quality fast joint, otherwise it will backfire.

5. Formulate mold management regulations in advance, conduct systematic training for employees, and implement them effectively.